Quality Machining
Delivering Excellence with Advanced CNC Technology
At United Brass Works, machining precision is a cornerstone of our commitment to delivering high-quality components. Our CNC Department is equipped with state-of-the-art machining centers that allow us to manufacture high-precision parts for a variety of industrial applications. Whether we produce custom valve components or intricate precision parts, our focus remains on accuracy, durability, and consistency in every piece we create.
With over a century of experience in manufacturing, we understand that precision in machining is essential for ensuring the performance and longevity of our products. Our expertise allows us to deliver components that meet the exacting standards of industries like fire protection, HVAC, industrial machinery, and more.
Quality Control in Machining
Our advanced CNC technology enables us to handle a wide variety of materials, including brass, bronze, and carbon steel, ensuring that we can meet the specific needs of industries requiring specialized components. Whether you need high-performance industrial valves or custom-engineered parts, our machining capabilities ensure that every product meets the highest standards of quality.
At United Brass Works, quality control is a fundamental aspect of our machining processes. We go beyond basic checks and balances to ensure that every part we manufacture is precise, reliable, and built to last. Our quality assurance practices utilize advanced measuring tools and monitoring systems to guarantee that each part meets or exceeds customer expectations.
- Coordinate Measuring Systems:
We use the Browne & Sharpe Global Image 777 to measure complex geometries with a high degree of precision. This system allows us to verify that every part we produce meets its exact dimensional requirements, even for the most complex components. Precision measurements ensure that our parts fit perfectly within assemblies and operate flawlessly in their intended applications. - Surface Finish Testing:
Surface smoothness is critical, particularly for valve components that come into contact with gases or liquids. We use surface finish testers to ensure that each part meets the required smoothness specifications, reducing friction and wear during operation. By achieving optimal surface finishes, we help extend the life of our components and improve their performance in the field. - Hardness Testing:
Components in high-pressure or high-temperature environments must meet specific strength requirements to ensure their durability. We perform hardness tests on each component to verify that it meets these critical standards and can withstand the extreme conditions it may encounter during operation.
Industry Leading ISO 9001 Quality StandardsÂ
Keystone is an ISO 9001-registered facility, and our highly experienced team guides each step of our processes. UBW’s Keystone Foundry is equipped for full maintenance repair, gating, and rising. We can also create plastic reproductions of your patterns.
Advanced Machining Capabilities
To meet the growing demands of our customers, we have invested in advanced machining technologies that enable us to produce complex, high-quality parts efficiently and accurately. Our equipment includes the latest CNC machining centers, each designed to handle the unique challenges of modern manufacturing:
- Emco Maier Hyperturn 45:
This high-performance machine has two turrets, live tools, and Y-axis capabilities, allowing us to produce complex parts with unparalleled precision. Its versatility makes it ideal for machining intricate valve components, where tight tolerances are critical for performance in demanding environments like high-pressure and high-temperature systems. - Takisawa TMM250:
The Takisawa TMM250 offers dual spindles and live tooling, allowing us to perform detailed and intricate machining tasks. This machine is perfect for components requiring high repeatability and consistency. With its live tooling capabilities, the TMM250 excels in creating parts that require both milling and turning operations in a single setup, saving time and ensuring dimensional accuracy. - LICO 65MM Turning Center:
Designed for high-volume production, the LICO Turning Center combines Y-axis functionality and live tooling to perform multi-functional machining. This capability makes it ideal for manufacturing components that require both milling and turning, particularly in high-volume environments where efficiency and accuracy are paramount.
Our advanced CNC technology enables us to handle a wide variety of materials, including brass, bronze, and carbon steel, ensuring that we can meet the specific needs of industries requiring specialized components. Whether you need high-performance industrial valves or custom-engineered parts, our machining capabilities ensure that every product meets the highest standards of quality.
Custom Machining Solutions
In addition to our standard machining capabilities, United Brass Works provides custom machining solutions tailored to our clients’ specific needs. Whether you require a unique valve design or a custom-engineered part, our team has the expertise and resources to bring your vision to life.
With our in-house design and manufacturing capabilities, we can develop custom machining projects that adhere to the highest levels of precision and quality.
Have Questions About Machining?
At United Brass Works, we are committed to providing the highest level of machining precision and quality control. Our advanced CNC capabilities, combined with our rigorous quality assurance processes, make us a trusted partner for industries that demand excellence.
Call 800.334.3035 or contact us here to discuss your core, casting, and CNC needs with the Keystone Foundry Team.